| Limestone Finishes:
A major problem when specifying limestone is
trying to identify the correct finishes for a specific application. This is compounded by
inconsistencies in the terminology used to describe the particular dressing or finish
between different quarrying areas. When the limestone is exported, language as well as
very different quarrying traditions can compound the difficulties. The dressings and
finishes indicated above are those most commonly applied to the Irish Blue Limestone. The
following section of the manual gives details of the main dressings and finishes and a 1:1
scale photograph of the resulting surface.
The Icons provide a rapid guide to the suitability for particular
applications and supplement the detailed written information about each
finish.
The information given by the icons indicates where a
particular finish or dressing will normally be used. As with all natural stones, the Irish
Blue Limestone has a high degree of versatility and the architect may choose to disregard
convention for visual effect in many applications.
|
Exterior
A dressing or finish that would normally be used for exterior applications.
Interior
A dressing or finish that would normally be used for internal applications. |
|
Cladding
Limestone used as thin panels attached to the main structure. |
|
|
Manual
A dressing or finish that may be reproduced by hand. The appearance may
differ slightly from the machine version.
Machine
A dressing or finish created by ,illing or other machinery. The patterning
will be much more regular than the equivalent manual finsh. |
|
Paviors and Setts
Limestone used as ground cover and capable of sustaining high oads. May be
used in rigis or flexible applications. |
|
|
Ashlar
Limestone used as a load bearing component in the structure. |
|
Flooring
Limestone used as thin panels and supported by a rigid foundation layer. |
|
|
Thickness
The recommended minimum thickness of limestone to which the finish can be applied
by manual and/or machine techniques. |
|
|
| Appearance
The split stone finish gives a very irregular surface that may have quite high relief.
Bumps, hollows and pits are randomly developed throughout and thickness may vary along the
edges.
Colour
Dark grey with random paler patches where crinoids are exposed. Calcite crystals may give
surface fleck.
Production
Hydraulic guillotine for most ashlar applications. Larger cladding panels may be split by
hand or more commonly produced by selectively trimming the ex-quarry blocks prior to frame
sawing.
Application
The product of guilloting may be used directly for setts and small paviors. (Maximum size
250 mm x 500 mm) Guillotined blocks may be used as ashlar where rustic finishes are
required. Some 'touching up' on site will be essential to prevent the sawn sides being
visible on the finished structure
Guillotining is commonly used as a rough sizing stage in
the production of dressed ashlar. The irregular faces are reworked by a mason to give a
consistent pattern.
Larger split stone panels are produced by sawing to size
and dressing the edges to give a match between adjacent panels. |
| Appearance
Flat parallel even tooling tracks separated by narrow lines of grey split stone. Standard
finishes use 150 and 200 lines per metre but other pattern densities are available.
Colour
Pale blue grey with subtle tone variations depending on the density of the tooling.
Production
The sawn slab is tooled using multiple disc cutter heads with diamond impregnated
segments. The head is mounted perpendicular to the slab and makes sequential parallel
passes to produce the pattern. Some cutter heads may produce slightly asymmetrical grooves
and in these cases the orientation has to be carefully checked when placing the finished
limestone.
Application
Ashlar for sills, steps, lintels, and piers. Monuments and grave kerbs. Internal and
external cladding. |
| Appearance
The surface of the stone is covered in closely spaced short irregular chisel marks that
are usually at an angle of about 45 degrees from the edge. Less commonly, the pattern may
be roughly parallel to the edge of the block or at an angle of about 60 degrees from the
bed. The cuts are typically between 1 mm and 2 mm in width with a similar spacing. The
depth is normally around 1 mm.
Colour
The overall colour of the stone is pale blue grey with the contrast between the chisel
marks and the rough stone only apparent at close range.
Production
The patterning was originally associated with fining down of an ashlar surface before a
ground or honed finish was applied. It was originally produced using a sharp fine pointed
chisel in a pneumatic hammer but is now almost exclusively produced by machine using a
multiple-ridged chisel head. Fine punched finishes may resemble mechanical old cut.
Application
The mechanical old cut finish is widely used on floor tiles, setts, paviors and kerbs
where it produces a good non-slip surface. It is also used widely on sills, lintels,
mouldings and general ashlar as well as grave stones and kerbs. The relatively smooth
surface also makes this dressing suitable for both internal and external cladding. |
| Appearance
Dense surface pattern of irregularly spaced circular impact points between 1 mm and 3 mm
in width and depth. The darker rough limestone surface may be exposed to a variable extent
depending on the force employed behind the hammer head and the density of patterning. An
unworked margin must be left to prevent edge damage during processing. This is
occasionally delineated by a chiselled line and becomes part of the overall surface finish
when cladding or ashlars are dressed individually.
Colour
Pale, grey-blue with whitish flecks.
Production
Originally a manual dressing produced by repeatedly impacting a sawn surface with a hammer
face that had a checkboard pattern of pyramidal points (Bouchard). Pattern variation can
be produced by changing the points on the head. The hand worked hammer dressing often had
an underlying rectangular or circular pattern.
The finish is now almost entirely produced by the use of a
random orbiting pneumatic hammer head that generally gives a denser surface cover of
impact points. The impact force and the point density on the head can be controlled to
produce variations in the finished pattern.
The mechanical dressing can only be applied to flat
surfaces, but a hand held pneumatic hammer equipped with a bouchard head can be used to
match curved surfaces. Sawn slabs are often hammer dressed then cut to size to give a
uniform finish to cladding.
Application
Hammer dressing gives a relatively smooth surface that makes the dressing suitable for
both interior and exterior cladding. It is often applied to paviors and floor tiling to
produce a non-slip surface. It may also be applied to stair nosings to give anti-slip
strips on sawn, ground, honed or polished finishes. The finish can be applied to all sawn
ashlars. |
Appearance
Flat, even surface with fine circular scoring that may be difficult to identify in some
finishes. The calcite grain structure and fossil debris will be apparent on the face of
the limestone. Colour
Pale, grey-blue on the coarser grit finishes but becoming increasingly darker where finer
grits are used in processing. Crinoids will develop a stronger paler contrast to the
matrix as the finish becomes finer.
Production
Large slabs are finished using an oscillating rotating head equipped with grinding pads.
Various grades of grit are available giving smoother and darker finishes. The processed
slabs are cut to size for cladding and some ashlar applications. Smaller or irregular
shapes can be processed using hand-held power drives with flat or profiled heads.
Application
Internal and external cladding and ashlar. Sills, steps, lintels, cappings, grave stones
and kerbs. May also be used for internal and exterior floor tiles. |
| Appearance
Even matt surface with no tooling marks.
Colour
Dark, blue-grey but may exhibit subtle tone variations depending on the area of the quarry
from which the stone was extracted. Fossil debris, particularly crinoids, form a
contrasting paler mottling on the surface. Most quarries have certain beds that, when
honed, give a black colour. Certain 'shell' beds give a black matrix with strongly
contrasting white bivalves.
Production
Honed finishes are applied to large slabs using a rotating head equipped with fine
grinding pads. The head moves around the slab in a random pattern and a continuous supply
of water to the surface gives a very fine, smooth, matt finish. Finished slabs are cut to
size for cladding and some ashlar. Irregular or small surfaces may be honed using
hand-held equipment with flat or profiled fine grinding heads.
Application
Apart from some monumental and sculpture applications, honed finishes are not used for
external applications as acid rain, which is now endemic in industrialized countries, will
cause surface degradation. The finish is suitable for internal cladding, steps, sills,
skirtings and floor tiles. It may also be used in furniture, pedestals, tops for vanity
units and counters. |
| Appearance
Regular flaked surface with small bumps and hollows to a depth of approximately 2mm
Colour
Light to dark grey mottled effect. Certain shell beds give a grey matrix with
consisting white fossils.
Production
Flamed finishes are applied with a combination of a high temperature naked flame and
water. The heating and cooling action flakes the surface of the slab to a depth of
approximately 2mm. The finish can only be applied to a flat surface by machine finish.
Application
Internal and external cladding, setts, paviors and floor tiles for internal and external
applications |
| Appearance
Smooth, glossy, highly reflective surface where the fossil traces may be clearly seen. The
abundant large calcite grains often give an apparent depth to this finish in the Irish
Blue Limestone. The sharp contrast between white bivalve shells and the dark matrix in the
'shell' beds; and the patterning resulting from the different ways the shell may be cut,
can make those beds particularly attractive for polished finishes.
Colour
Dark, blue-grey to black depending on the bed being processed. Fossil traces, white spots,
calcite veining and stylolites will all show up clearly on the surface.
Production
Polished finishes are applied to large slabs using a rotating head equipped with soft
slightly abrasive pads. A continuous supply of water washing across the surface and random
oscillation of the head gives the deep lustrous finish. The slabs are cut to size for
cladding and some ashlar. Irregular or small surfaces may be polished by hand.
Application
Polished finishes are unsuitable for external applications. Polished limestone can be used
for internal cladding, steps, sills, skirtings and floor tiles. It may also be used in
furniture, pedestals, tops for vanity units and counters although there may be a risk of
scoring in these application. |
|