| Finishing Specifications:
The Irish Blue Limestone has a tight consistent grain structure that contributes to the
excellent performance as a building stone but also makes it an attractive material to the
stone mason. The absence of a pronounced 'grain' enables the mason to work the stone at
will and has fostered the tradition of applying decorative finishes to the exposed
surfaces of ashlar.
Hand
dressing without the assistance of modern pneumatic chisels is an arduous procedure and
the traditional finishes applied to the limestone were mainly associated with shaping the
blocks and imparting a degree of uniformity. Fine tooling and the carving of ornate
detailing was for a long time limited to door and window surrounds and the interior of
prestigious buildings. Advances in metallurgy accompanied by the development of powered
cutting tools during the latter part of the 19th century brought sweeping changes to the
industries working stone. Ashlar could be cut to size and the traditional skills of the
mason could be devoted to the aesthetics of the ashlar rather than the basic
manufacturing.
Traditional surface finishes that would have been used
sparingly at one stage can now be applied to all the ashlar within a building. This
ability opens a completely new field to the architects.
The coarser dressings, which were originally associated
with the shaping of the ashlar, bring out the dark natural colour of the Irish Blue
Limestone with the surface fleck of the calcite crystals being the only ornamentation.
Finer tooled finishes give a much warmer pale blue grey colour and can in some cases
emphasise the fossils and calcite crystals. The scope with the finer finishes, however,
goes far beyond just the paler colour. The orientation of the pattern, left by the tool
used for the finish, can give a subtle interplay with the light falling on the building.
Changes in pattern or alignment can be used as decorative features in their own right.
Technology has transformed a basic commodity into a highly
versatile material that can complement the skills of the architect. Cladding substantially
increases the versatility of the Irish Blue Limestone as the traditional finishes and
appearance only achieved by natural stone can be successfully combined with the benefits
of modern construction methods.
The Irish Blue Limestone producers can supply a very wide
range of finishes and dressings as ashlar and cladding. There are however some practical
limitations imposed by the finish or dressing applied to the surface of limestone. Any
dressing of the surface requires the input of energy. The amount of energy is almost
directly proportional to the relief of the final surface and will be reflected in the
minimum thickness of limestone that can be used in the manufacturing process. As a wide
range of manufacturing equipment is employed in the Irish quarries, the minimum
thicknesses, indicated below, for each dressing or finish, should be verified with the
supplier at an early stage in the design process. Individual producers may not have the
necessary equipment to offer all the dressings and finishes outlined in the following
pages and availability should also be checked.
The creation of a dressing or finish on the surface of the
ashlar or cladding will require both equipment and skilled manpower. This will result in
additional costs that can be quite substantial for some dressings. The figures indicated
below provide a guide to the likely cost increase as opposed to the basic sawn finish. The
ratio of the cost is relative to the basic sawn cladding or basic sawn ashlar and does not
relate to the relative cost of cladding as opposed to ashlar.
| Hand Dressings |
|
Description |
Min. Thickness |
Cost |
Ashlar
Blocks
(Sawn Sides) |
Sawn all Round |
40mm |
1 |
| Split Face |
40mm |
0.6-0.8 |
| Full Dressed
Face |
40mm |
1.5-2.0 |
| Hand Dressed
all Round |
40mm |
2.0-3.5 |
|
Ashlar
Blocks
(Mechanical Finishes) |
Sawn |
20mm |
1 |
| Ground |
20mm |
1.5 |
| Honed |
20mm |
1.6 |
| Polished |
20mm |
1.6 |
|
| Hand
Dressing |
Punched |
Course |
80mm |
5 |
| Fine |
60mm |
5 |
Hammer Dressed |
Course |
60mm |
5 |
| Fine |
40mm |
5 |
| Spilt |
60mm |
1-3 |
| Chiselled |
50mm |
3-5 |
|
| Mechnical
Dressing |
Bush Hammer |
Course |
50mm |
1.5 |
| Fine |
40mm |
1.5 |
| Mechanical Old
Cut |
30mm |
1.5 |
| Chiselled |
50mm |
1.5 |
| Combed |
50mm |
2.5 |
| Flamed |
20mm |
1.6 |
|