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Nature and Origin of Irish Blue Limestone
Origin of the Irish Limestone Industry
Modern Irish Stone Production
Environmental Protection
Lithology of Irish Blue Limestone
Grading and Quality Control
Cut Stone Selection Guide
Limestone Applications
Physical Properties
Finishing Specifications
Limestone Finishes
Handling Limestone On-Site
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Limestone Applications:

The Irish Blue Limestone is available in four different grades. The classification process excludes specific flaws that could result in premature failure of the limestone in service and grades on the basis of surface appearance. Although primarily aesthetic, the grading will also define the suitability of Irish Blue Limestone for applications.   

The highest grade is monumental stone. This is a very uniform limestone with few surface imperfections. These properties make it ideal for carving and limestone of this class can hold very fine detail when used in sculpture, headstones, plaques, or ornamental features. The stone will develop a deep lustrous polish.   

All the quarries have horizons that yield monumental grade limestone although the proportion available relative to overall production may vary.     

Class A and Class B limestones are primarily building stones. Class A stone is normally specified for prestige building or restoration work or where a fine consistent polished or blue-honed surface is required. The Class A stone would also be suitable for plinths or kerbing surrounding graves.

Class B limestone is normally used for cladding and ashlar work in the building industry. Where the stone is to be used in continental Europe, it is essential that this is the minimum specified grade to avoid problems of premature surface failure. It should normally be specified for the more extreme conditions in Ireland. The stone will take a honed or polished finish and although occasional minor surface imperfections may be visible, they will not seriously detract from the overall appearance of the stone.     

The run of production stone is suitable for use as kerbs, paviors and setts in continental Europe. Where the limestone will not be exposed to extreme conditions, cladding or ashlar meeting this grading specification will be suitable for use in Ireland. The stone will accept honed or polished finishes but may show surface imperfections. Where the stone is unlikely to be seen close up, this may be quite acceptable for many applications.    

By selection of the correct grade of Irish Blue Limestone, the material can be used in an extremely wide range of applications. The table on the following page illustrates the versatility of the limestone.

Application Components
Urban Environment Footpaths / Kerbs / Walling / Street Furniture
Construction Vertical Elevations / Cappings and Copings / Sills and Lintels / Plinths and Foundations / Harbour Walls / Bridge Piers
Cladding Internal / External
Flooring Internal / External
Staircases Internal Panels / External Panels / Treads
Decorative Fireplaces / Door and Window surrounds / Table and Counter Tops
Monumental Sculpture / Gravestones and Kerbs
Manufacturing Accuracy and Tolerances
Irish Blue Limestone will have to be cut to size at a number of stages during processing.  Any processing operation can result in some inaccuracies and this may be compounded by the inherent variations in any natural material.  Diligent checking of dimensions at all stages during the processing however, does guarantee that the Irish Blue Limestone deleivered to the customer will comply with the specification for that application.  The dimensional tolerances given are those roughly achieved during production.  The values in brackets [ ]  are achievable if required.
Sawn Slab
Area: Maximum regular rectangle that could be cut from the slab.
Dimension tolerance + / - 10mm.
An allowance of 20 millimetres will be made on length and width for subsequent processing losses.
Where the slab has a single surface flaw or an unacceptable stylolite or white vein it may be supplied, subject to agreement, with an area based on the amount of unusable limestone.
Thickness: As per finished stone
Bow or Twist: As per finished stone
Finished Stone
Cladding, Contra-pass, Sawn Ashlar
Length &
Width:
+ 1.0mm for dimensions up to 700mm
+ 2mm [+ 1.5mm] for dimensions equal to or greater than 700mm
Thickness: + 2mm
Squareness: + 1.5mm [+ 0.5mm]for lengths less than or equal to 1000mm
+
2mm [+ 0.5mm per 1000mm] for lengths greater than 1000mm
Cladding Only
Bow / Twist: Sawn face panels + 1.5mm per 1200mm of the length of the longest edge.
Ground face panels + 1.5mm per 1000mm [+ 1.0mm per 1000mm] of the length of the longest edge.
Split Face: Thickness + 7.5mm
Curved, Ornate or Complex Ashlar Only
Shape: Template dimensions + 1.5mm with butting faces matched as necessary.
Split and Dressed Ashlar
Length &
Width:
+ 2mm [+ 1.0mm] for dimensions up to 700mm
+ 2mm [+ 1.5mm] for dimensions equal to or greater than 700mm
Thickness: + 10mm [+ 7.5mm]
Rustic Paviors and Sets
Length &
Width:
Sawn sides + 3.0mm
Guillotined sides + 7.5mm
Thickness: + 10mm [+ 7.5mm]
Tiles
Length &
Width:
+ 0.5mm
Thickness: + 0.5mm
Monumental Limestone
Length: + 6mm / -3mm
Thickness: + 3mm
Note: Posts + 3mm
The tolerances outlined above do not include allowable tolerances on applied labours such as chamfered, bullnosed or bevelled edges, rebates etc.   Details of these should be checked with the individual producers when the original specification is being prepared.

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